USAfixTM - Repair Guide (RG) - Master Email RG
- Replace the Brush Pulley
 Level of Difficulty - High  Estimated Completion Time - 60 minutes
TASKI - SWINGO 855B

Tools Required
Tool 
Crescent wrench
Screwdriver-phillips
Snap ring pliers
Wrench-Allen metric 6.0mm
Wrench-metric 10mm
Wrench-metric 13mm

Parts Required
PartDescriptionPriceAvailablePurchase
192-5836 Pulley with bearings $50.99 Back Order Qty:


Step Procedure & Parts & Tools
1 TURN KEY TO TURN OFF POWER TO MACHINE

2 LOCATE CHARGER PLUG ON BACK OF MACHINE AND PULL IT TO DISCONNECT THE BATTERIES

3 LOCATE THE DRAIN HOSES ON THE BACK OF THE MACHINE.

4 PULL TO REMOVE THE BLUE CAPPED HOSE FROM MACHINE. PLACE HOSE NEAR DRAIN AND REMOVE CAP

5 PULL TO REMOVE THE RED CAPPED HOSE FROM MACHINE. PLACE HOSE NEAR DRAIN AND REMOVE CAP

6 REMOVE THE 2 TANK BOLTS ON EACH SIDE OF THE MACHINE. THESE BOLTS ARE LOCATED AT THE FRONT OF THE MACHINE AT THE BASE.
Wrench-Allen metric 6.0mm

7 LIFT THE TANK TO OPEN THE MACHINE

8 DISCONNECT THE BATTERY CABLES AND REMOVE THE 2 BATTERIES FROM THE MACHINE.
Wrench-metric 10mm
Wrench-metric 13mm

9 REMOVE THE 2 BOLTS HOLDING THE BRUSH SHROUD.
Wrench-Allen metric 6.0mm

10 LAY THE MACHINE ON ITS SIDE.

11 REMOVE THE 3 SCREWS FROM THE COVER
Wrench-Allen metric 6.0mm

12 PULL TO REMOVE THE COVER

13 REMOVE THE 3 SCREWS HOLDING THE DRIVE HUB.
Screwdriver-phillips

14 PULL TO REMOVE THE DRIVE HUB AND THE SPACER.

15 PULL TO REMOVE THE CENTER PLUG (USE CRESCENT WRENCH IF NEEDED)
Crescent wrench

16 HUB, SPACER AND CENTER PLUG REMOVED

17 MID-RUN MODELS WILL HAVE THIS SECONDARY TENSIONER, ALONG WITH A LONGER BELT. THESE ARE NO LONGER USED ON CURRENT MODELS. THE LONGER BELT IS NO LONGER AVAILABLE. VIDEO IS AVAILABLE FOR CONVERSION PROCESS

18 REMOVE 1 BOLT FROM MAIN BELT TENSIONER. ALL 755B AND 855B WILL HAVE THIS PART.
Wrench-Allen metric 6.0mm

19 REMOVE 1 BOLT FROM SECONDARY TENSIONER TO REMOVE
Wrench-Allen metric 6.0mm

21 PULL THE BELT OFF THE BRUSH PULLEY. SPINNING THE PULLEY CAN HELP WALK THE BELT OFF.

22 REMOVE THE SNAP RING FROM THE PULLEY CENTER.
Snap ring pliers

23 PULL TO REMOVE PULLEY FROM SHAFT.

24 REVERSE STEPS 6 THRU 23 TO INSTALL A NEW BRUSH PULLEY. RECONNECT THE BATTERIES AND BATTERY CABLES USING THE DIAGRAM SHOWN HERE.

PartDescriptionPriceQty
192-5836 Pulley with bearings $50.99 Qty: